PLASTICS PROCESSING

We manufacture our high-quality plastic components in our injection moulding shop using state-of-the-art machinery. The injection moulding process is used here, which is efficient and conserves resources. With our flexibly designed machinery, we have always produced our plastic components ourselves, without any delivery routes. Any run-in and reject parts are shredded and fed directly back into the production process.

Our staff know the critical quality parameters precisely and sort out imperfect products ruthlessly. Production assistants are deployed in two shifts for this task. In some cases, the employees pack the items directly for the specialist retailer so that the sales staff can easily stock their shelves.

Training is essential to expand and secure expertise and tradition. That is why we also train process mechanics for plastics technology specialising in moulded parts ourselves.

FINAL ASSEMBLY

Individual components are assembled into a high-quality and durable stand on assembly systems developed in-house. We are constantly developing our systems to meet the latest requirements. The individual components of the stands come almost exclusively from our own injection moulding and stamping shop.

Our team of specialists combines speed, skill, and the highest standards of quality. We are also very committed to working with Bethel and offer integrated workplaces for people with disabilities.

METAL PROCESSING

For decades, semi-finished parts for bicycle accessories have been shaped here from high-quality steel, aluminium and stainless steel. We produce a large proportion of the metal components for our products ourselves in our in-house stamping shop. This means that we are in control of the quality from the steel coil to the stand head. We can also react flexibly to short-term requirements at any time. Only the galvanizing and coating are carried out by local external specialists.

The employees deployed here are skilled and semi-skilled workers from the entire spectrum of metalworking. Due to the high level of vertical integration and the associated product diversity, the workplace is very varied. The team is a good mix of experienced older and young dynamic colleagues. The individual workstations are also optimally ergonomically designed. We are also very committed to working with Bethel and offer integrated workplaces for people with disabilities.

This department offers the following manufacturing processes:

• Stamping
• Reshaping
• Drilling
• Bending
• Welding

Good to know: We have developed and built many of the tools we use ourselves in our toolmaking department.

ALUMEE

In the Alumee department, high-quality aluminium mudguards for bicycles and e-bikes are manufactured to customer specifications. These are the result of a well thought-out system of modern machines, sophisticated work processes and very close quality assurance.

The technical equipment includes bending machines, mitre saws, eccentric stamping machines, a CNC milling machine and the heart of the department – the machining centre. The various systems are set up by the installers. Operation is then carried out by production assistants.

The department is characterised by varied activities, a good working atmosphere, a young team and good career opportunities. We are also very committed to working with Bethel and offer integrated workplaces for people with disabilities.

PROJECT MANAGEMENT

Everything comes together in the HEBIE GROUP’s project management team. We turn ideas into real solutions – from the initial sketch to the finished product. We plan, coordinate and keep track of everything. In doing so, we work closely with colleagues from purchasing, sales, design and quality assurance – as well as with suppliers, manufacturers and customers. In short: we ensure that everyone is pulling in the same direction.

Team spirit is what matters to us – we embrace interdisciplinary collaboration and tackle challenges together. At the same time, we keep a focus on structure and finding solutions to ensure projects are successfully delivered. Open communication, mutual support and the continuous improvement of our processes make our day-to-day work exciting, varied and meaningful.

An overview of our responsibilities:

• Managing projects from start to finish – keeping an eye on time, budget and quality
• Bring structure to complex processes, set clear milestones and lay the groundwork for transparent decision-making
• Designing suitable methods – traditional or agile, setting priorities, keeping an eye on risks
• Supporting digital transformation and introducing new ways of working
• Optimise processes and strengthen internal and external collaboration

TOOLMAKING

Our toolmaking department deals with the maintenance of injection moulding and stamping tools, the construction of assembly systems, testing equipment and support for all production areas in terms of optimisation and automation.

The entire team is characterised by precise and conscientious work. The work is varied, motivating and meaningful, as it encourages personal ideas and creative solutions.

Our toolmaking department offers the following manufacturing processes:

• Drilling
• Milling
• Sawing
• Turning
• Grinding
• Bending
• Welding

CONSTRUCTION

What will the bicycle of tomorrow look like? This is precisely the question we are addressing in the design phase. However, it’s not just about design studies, but about tangible products with one of our 8000 OEM partners from the bicycle sector. Here we construct in the area of conflict between design, price and functional requirements of the customer, manufacturing requirements from production and our own safety and quality requirements. The nice thing is that we get all the products ourselves in the sample stage for testing and later see them on the road.

When it comes to the bike of the day after tomorrow, we like to develop new designs. But we are also happy to test the technical limits in our own QA laboratory. We manufacture most of the test specimens in-house. The sample workshop is equipped with a 3D printer. CNC milling and turning, wire-cut and die-sinking erosion, bending benches, water jet machine, welding robot and, above all, very capable colleagues, well equipped.

Purchase

Purchasing is responsible for the procurement of all raw materials, supplies and services in the HEBIE GROUP. This is based on strategic aspects of purchasing policy and includes co-operation with national and international suppliers.

The primary aim of purchasing is to optimise the price-performance ratio for all goods, materials and services. The target variables are therefore costs and quality.

In addition, tasks such as supplier development, product group management, optimisation of purchasing processes and procurement market research, benchmarking and purchasing marketing, purchasing controlling as well as project participation and other exciting activities are also included.

The department is therefore an important success factor in the company. Within the Group, the department acts as an interface to many other areas such as development, logistics and sales. Topics such as supplier meetings and trade fair visits round off the diverse range of tasks performed by employees in the Purchasing department.

logistics

Without logistics, nothing would arrive and nothing would leave the premises. Every day, our logistics team ensures that goods find their way to their destination on time, safely and in a well-organised manner. A team of go-getters, proactive thinkers and talented organisers support each other, work together and find solutions when things get tricky.

In logistics, deliveries are received, everything is checked carefully and steps are taken to ensure that only flawless goods enter the warehouse. Chaos? Not in the warehouse! With structure, systems and digital support, everything is kept under control at all times. Orders are put together quickly, carefully and reliably – so that customers receive their products exactly when they need them. Logistics coordinates, organises and keeps track of deadlines. Whether regional or international, logistics gets the goods on their way. Our claim: react quickly, work cleanly, meet deadlines and think sustainably.

Core tasks in logistics:

• Goods receipt
• Warehousing & storage
• Order picking
• Packaging & shipping
• Transport organisation
• Distribution logistics
• Needs assessment & purchasing
• Inventory management
• Waste disposal logistics