PRODUCTION AT HEBIE
Our production is divided into five specialised departments: Injection moulding, stamping, ALUMEE mudguard production, assembly and tool and fixture construction. A total of around 30 dedicated employees ensure that production runs smoothly and is of the highest quality. In injection moulding, we rely on modern, energy-efficient machines that enable the precise and economical production of our high-quality plastic parts. The stamping shop complements our range of services with presses, modern fully automated machines and robot technology for processing metal part.
METALWORKING
For decades, semi-finished parts for bicycle accessories (stand heads, legs, attachments, etc.) have been shaped here from high-quality steel, aluminium and stainless steel. We produce a large proportion of the metal components for our products ourselves in our in-house stamping shop. This means that we are in control of the quality from the steel coil to the stand head. We can also react flexibly to short-term requirements at any time. Only the galvanizing and coating are carried out by local external specialists.
INJECTION MOULDING SHOP
We manufacture our high-quality plastic components in our injection moulding shop using state-of-the-art machinery. The injection moulding process is used here, which is efficient and conserves resources. With our flexibly designed machinery, we have always produced our plastic components ourselves, without any delivery routes. Any run-in and reject parts are shredded and fed directly back into the production process. Our staff know the critical quality parameters precisely and sort out imperfect products ruthlessly.
FINAL ASSEMBLY
Individual components, most of which are manufactured in-house, are assembled into a high-quality and durable stand on assembly systems developed in-house. Depending on the model (centre stand, monopod stand, bipod stand, lowrider or rear stand), up to 15 different components are combined to create a finished product. We are constantly developing our systems to meet the latest requirements. The individual components of the stands come almost exclusively from our own injection moulding and stamping shop. Our team of specialists combines speed, skill, and the highest standards of quality.
Our FOX SUV
One of Hebie’s latest products is the FOX SUV, a rear stand specifically designed to suit the geometry of e-MTBs. It is available for both full-suspension and hardtail bikes, demonstrating once again that Hebie knows how to develop innovative and contemporary solutions, even in product categories that might at first glance appear to be fully mature.
FOX SUV FULLY
ALUMEE
A particular highlight is our ALUMINIUM MUDGUARD PRODUCTION. Here we produce customised aluminium mudguards with a high degree of fitting accuracy, stability and durability – perfectly tailored to the requirements of our customers.
At the assembly stage, individual parts are efficiently joined together to form complex assemblies. Flexibility, quality and adherence to deadlines are the focus here. The tool and fixture construction department develops, manufactures and maintains all the necessary equipment in-house. This enables short response times, high precision, flexibility and continuous optimisation of our processes. Close co-operation between all departments enables us to achieve a high level of vertical integration, short throughput times and consistently high product quality.
Strong products are created by a strong team – customised, with experience and passion.
Christian Westermann
Head of Production
Strong products are created by a strong team – customised, with experience and passion.
Vollautomatische Ständermontageanlage „Horst“
Unsere Anlage „Horst“ (Baujahr 2023) montiert vollautomatisch bis zu 1000 Fahrradständer pro Schicht – zuverlässig, schnell und gleichbleibend hochwertig. Im Vergleich zur Handmontage bietet die Roboterzelle entscheidende Vorteile: höhere Prozesssicherheit, minimierte Fehlerquote, konstante Qualität, sowie reduzierte Personalkosten. Für Kunden bedeutet das: mehr Output, weniger Ausschuss, und eine skalierbare Produktion, die sich wirtschaftlich und nachhaltig auszahlt.
THE HEBIE STANDS IN FIGURES
1000+
stands per shift
can be produced by our long-standing employees in the final assembly department. This means that production can be carried out quickly even when time is of the essence.
51
different stand models
including all variants we have in our range. These include 34 rear stands, 16 centre stands and one lowrider stand.
7
different mounting types
make up our stands: Mounting on the stand plate (centre stand), on the chain stay (KSA = chain stay mount), on the axle and on the frame triangle (rear stand), mounting on the tubus front carriers TARA, EXPEDITION FRONT and DUO (front wheel), as well as the INVISIBLE CONNECT mounts 1 and 2 (IC 1, IC 2).
25–80 kg
load
can be borne by our stands, depending on the model. The new lite REX IC 2 bipod stands with mounting on the IC 2 interface can withstand a load of 80 kg.
10 years
guarantee
We grant a guarantee of 10 years on our bike stands with external spring and on the REX 605, REX 606, lite REX 690 and lite REX 690c models, because we are convinced of the durability of our products.
Less than 1/1000
complaints
Our complaint rate per mil is in the lower range. This is because we carry out quality checks at every single stage of production.